Insert the filter mat in the frame and latch in the ventilation grille. It helps engineers and safety officers conduct daily, weekly, monthly, or yearly compressor preventive maintenance to ensure the efficient operation of air compressors. Starting the Machine for the First Time. 1. If the filter mats are clogged, adequate cooling of the components is no longer ensured. Coolant Changed 17. Air Compressor Maintenance. If necessary, wash with lukewarm water and household detergent. Technical Specification 2 --- 3 2 Technical Specification Model and important technical information is to be found on the machine nameplate. The oil indicator should be fully filled with oil when the machine is at standstill. Belts Tight 12. How to energy efficiently ensure the correct air pressure at the air connection, How to ensure a smooth compressor restart after lockdown. Compressed air cleaning of machine parts must only be undertaken after all PPE and general workshop safety precautions have been observed. With your other hand, push and hold the <> key at the condensate drain for at least 2 seconds. If necessary, wash with lukewarm water and a household detergent. COMPRESSOR TYPE: WORK ORDER NUMBER: GENERAL INSPECTIONS - (CHECK AND RECORD, IF APPLICABLE) 1. The information provided in this blog and video clip are for guidance only and refer to a specific compressor make and model. An air compressor maintenance checklist is used for the routine preventive inspection of air compressors. Use the adjusting nut to adjust spring tension until the marker pin reaches the lower end of the elongated hole. Be careful not to damage or bend fins. Save on energy consumption and enjoy maximum uptime by analyzing, monitoring and optimizing your compressed air installation. Starting the Machine for the First Time. Check the belt tension and adjust as necessary. Excess heat increases maintenance frequency. Maintenance Open the air filter housing: Unscrew the nuts (4) and lift out the cover (3) together with the air filter cartridge (2). On a weekly basis; A Kaeser maintenance contract is the ideal way to maximise system availability, safety and value retention.Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. To ensure long component and service life, it is important to check the tension of the drive belts. Check for proper water pressure and inlet/outlet temperatures. Information correct at time of print. To check that the drains are working, first ensure the machine is shut down and the Power LED lights. Here’s an example of the daily and weekly maintenance checks that KAESER Compressors recommends are undertaken on a KAESER ASK T Sigma Control Basic belt driven rotary screw compressor with integrated refrigeration dryer as described in more detail in the attached YouTube video; On a daily basis; 1) Check the compressor display 55. All sealing surfaces are matched to each other. Turn the pulley by hand so that all of the belt can be inspected for damage. However, there are a number of ways you can ensure that your compressed air system operates reliably, efficiently and at its optimum. 01. 73. Kaeser Compressors has performed more than 10,000 air system audits in the United Your email address will not be published. 22 Air Filter Maintenance. Coolant Type 16. Each impeller imparts velocity (kinetic) energy 55. I agree 42 Installation Conditions Checklist. Screw Compressor. 8 Visit our Website: www.kaeser.com Kaeser Compressors, Inc. has been in business for more than 85 years providing quality compressed air products to a worldwide market. Allow the machine to cool down. Rotary Screw Compressor Maintenance. Phone: 1800 640 611 When used in combination with compressed air dryers and air-main charging systems from KAESER, they ensure dependable and energy-efficient compressed air treatment wherever it is needed, whenever it is needed. SUGGESTED MAINTENANCE Every 1,500 - 2,000 hours Change coolant lter Every 2,000 hours Analyze lubricant You can find out more about cookies by clicking on the following link. Its development of the high efficiency Sigma Profile for rotary screw compressors marked a major technological advance in compressor design. If you do not experience a burst, the condensate drain will need servicing. Kaeser Compressors has performed more than 10,000 air system audits in the United Activating and Deactivating the MODULATING Control. However, a screw-type air compressor is a complex machine consisting of many moving (and non-moving) parts and components. By using our services, you agree to our use of cookies. For an air compressor to function at full capacity, it must have clean intake … As part of this agreement, Kaeser service technicians inspect and maintain your equipment at … High quality rotary screw compressors such as those offered for sale by Quincy Compressor are designed, engineered and built to provide many years of reliable service. Finally, document all maintenance and service work completed. 1) Check the compressor display Or click here to find your local distributor. As soon as the minimum level is reached, replenish the cooling oil. If present, press the test button to confirm proper operation. .. Loosen the locking nut. Beat the mat or use a vacuum cleaner to remove loose dirt. Most units have sight glasses to check fluid levels. Water-cooled Aftercoolers .. Kaeser Air Compressor Guide 7 Air-cooled Aftercoolers .. Clean heat exchanger fins with compressed air or a bristle brush. An air compressor is likely to be one of your biggest investments in your business, so keeping it in check couldn’t be more important. Contact your compressed air service provider if the belts require changing. Most air compressors are designed to have a certain volume of oil circulating. Did you know that compressed air generated from rotary screw compressors and proper clean air treatment is up to 10,000 times cleaner than the air we breathe? 14. Here’s an example of the daily and weekly maintenance checks that KAESER Compressors recommends are undertaken on a KAESER ASK T Sigma Control Basic belt driven rotary screw compressor with integrated refrigeration dryer as described in more detail in the attached YouTube video; On a daily basis; In addition, listen for any unusual sounds. 3.9 Kaeser Compressor - Service Manual Screw Compressor - Free download as PDF File (.pdf), Text File (.txt) or read online for free. A compressed air system can quite often be overlooked. Ambient Temperature 7. Drive belts need to be tensioned to their optimum design tensions to avoid slipping and premature wear of drive belts and pulleys. Your email address will not be published. The sight glass allows a risk-free reading of the cooling oil level. How preventive maintenance can reduce your costs in the long run REAP the benefits of preventive compressed air maintenance! With the addition If this volume decreases the internal temperature will increase which will ultimately lead to the compressor overheating and shutting down. Maintenance Complete. Check the cabinet for dirt, dust, and moisture. Along this network, compressor stations are one of the largest sources of fugitive emissions, producing an estimated 50.7 billion cubic feet (Bcf) of methane emissions annually from Frequency depends on ambient dust load. Beat the mat or use a vacuum cleaner to remove loose dirt. Air Compressor Maintenance - Reciprocating Compressor. Adjust the tension when the marker pin reaches the top of the elongated hole. Nitrogen Generator Service Manual Screw Compressor Frequency depends on ambient dust load. Vacuum the dirt or dust. Here are some things you can do in between formal preventive maintenance(PM) visits on your electric screw compressor to extend compressor life and prevent downtime. I The following procedures should be followed to maximize safety when preparing for maintenance or service. Inspect and remove/vacuum loose dust from inlet filters. Compressor Motor Maintenance. Cookies help us to provide our services. P. reventive maintenance is the solution to. Check belt tension monthly and adjust as needed. Here are some things you can do in between formal preventive maintenance(PM) visits on your electric screw compressor to extend compressor life and prevent downtime. Condensate is an unavoidable by-product of air compression. Inspect belts and couplers for cracks or other signs of wear. KAESER Know How is a blog for the compressed air user from KAESER Compressors Australia. sales.mexico@kaeser.com Kaeser Compressors Canada Inc. 3760 La Verendrye Street Boisbriand, QC J7H 1R5 CANADA Telephone: (450) 971-1414 Toll free: (800) 477-1416 info.canada@kaeser.com Kaeser Compressors, Inc. 511 Sigma Drive Fredericksburg, VA 22408 USA Telephone: 540-898-5500 Toll Free: 800-777-7873 info.usa@kaeser.com www.kaeser.com Check heat exchanger on water and air side for fouling. Click here to learn more. Parts Plan. To check the filter mat, first make sure the machine is switched off. Safety Checklist Part No. Carefully remove the filter mat from the retaining frame (no tools are needed to remove the filter mat). Required fields are marked *. When working on a compressed air system remember that compressed air is contained energy. Check level per manufacturer's instruction. : Date Hours Oil Temp. Maximize your efficiency. An example of daily and weekly maintenance checks If the filter mats are clogged, adequate cooling of the components is no longer ensured. 5) Control cabinet: check the filter mat Frequency depends on dust load. Tighten the locking nut. Keep an eye on running hours. KAESER FILTER products are available in four high-performance filter grades and can easily be connected to create filter combinations. Read on for more tips and seasonal guides to keep your compressed air system operating smoothly and efficiently. In addition, the relevant statutory and accepted regulations should be observed. Monthly: Every month, or after every 160 hours of use, inspect the belt tension inside the air compressor. Carefully remove the ventilation grille and take out the filter mat. TECHNOLOGY REPORT: Compressed Air 3 I t is rare for compressed air consumption to be consistent, so it makes sense for air systems to be sized so that the total capacity meets peak demand. 73. KAESER Compressors Australia provides nationwide service support for all compressor makes and models. 72. Whether you are undertaking daily or weekly maintenance tasks for this specific compressor or another, before any maintenance tasks are performed, it is important that you only allow qualified and authorised personnel to perform the daily / weekly maintenance tasks that have read, are conversant with and adhere to the safety instructions and section of the service manual applicable to maintenance of the piece of compressed air equipment. Air Compressor Troubleshooting; Air Compressor Anatomy. Only qualified and authorised personnel should perform daily / weekly maintenance tasks that have read, are conversant with and adhere to the safety instructions and section of the service manual applicable to maintenance of the piece of compressed air equipment. This includes following the OEM’s recommended maintenance schedule, using only genuine spare parts and selecting only authorised Service Technician’s to carry out maintenance work. All-inclusive package for a flat-rate price. If not reliably drained off at all collection points, the resultant corrosion can cause costly downtime and damage to the compressed air system. Low load percentage can increase moisture build-up in the compressor fluid. Maintaining your air compressor can save you both time and money down the road. The example above is for a specific compressor make and model. This enables the frequency of individual maintenance tasks and deviations from the OEM’s recommendations to be determined. Do not clean the air filter cartridge with liquids. Part No. Top off as needed, but do not overfill. Carefully insert the filter mat in the retaining frame. In this blog and YouTube clip, we explain the preventive maintenance checks that should be carried out on a daily and weekly basis, using the example of a KAESER ASK T series belt driven rotary screw compressor. Air Compressor Daily Checklist - Free download as Excel Spreadsheet (.xls / .xlsx), PDF File (.pdf), Text File (.txt) or view presentation slides online. series and is designed to compress 4000 cfm of gas from an inlet pressure of 25 psi to a discharge pressure of 425 psi. A Kaeser maintenance contract is the ideal way to maximise system availability, safety and value retention.Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. Compressor Motor Maintenance. Increase ventilation if room temperature exceeds operating limits. Keeping an eye on these things will give you advance notice if you need service sooner than your next scheduled PM. In such a case, clean or replace the filter mats. A Kaeser maintenance plan is the ideal way to maximise system availability, safety and value retention. Condensate drains should open automatically when enough condensate has collected. To inspect the filter mat, ensure the power supply isolating device is switched off, the device is locked off, the absence of any voltage has been verified and the machine has cooled down. Compressor; SK 25; KAESER SK 25 Manuals ... Tab. KAESER KOMPRESSOREN provides products, services and complete systems for supplying production and work processes with quality compressed air. Maintenance – in safe hands with Kaeser. Download and print a new free maintenance log at www.IndustrialAirPower.com parts@IndustrialAirPower.com toll free 877-422-1717 www.IndustrialAirPower.com Genuine Parts, delivered right where and when you need them. The result would be premature wear as well as unplanned service requirements and downtime. We evaluate your compressed air system requirements; Air Demand Analysis; KAESER Energy Saving System - KESS; A customized compressed air system; Installations; Leak detection; Customer service. 42 Installation Conditions Checklist. Damaged belts should be immediately changed. Full Load Pump Discharge Air Temp 6. Inspect and vacuum ambient side of coolers. Email: info.australia@kaeser.com. 13. As soon as the condensate drain opens, you will feel a short burst at the condensate drain hose. The tensioning device uses spring force to apply correct tension to the belts. A Kaeser Full Service Plan ensures maximum reliability, availability, efficiency and value retention throughout a compressed air system's entire service life. 10. Change out the lubricant. From global corporations to intelligent trades businesses; from food production to aerospace: Our customers benefit day in, day out, from the quality, safety, and cost efficiency that a Kaeser compressed air supply brings. The keeping your compressed air system in top. A compressed air system can quite often be overlooked. 10. 1. The problem is that most systems have far more capacity than needed. 4) Cooler: check the filter mat L1. As part of this agreement, Kaeser service technicians … Change the filter mat if cleaning is not possible or if the change interval has expired. Fig. Air Compressor Maintenance. Compressor; SK 25; KAESER SK 25 Manuals ... Tab. The refrigeration dryer module (C) transforms a standard rotary screw compressor into a compact compressed air system that delivers quality, dried-air in accordance with the highest standards. Oil Filter Air Filter Air/Oil Sep. Lubricant Maintenance Notes Initials Part No. Additionally, performing the OEM’s recommended daily and weekly maintenance checks is another very simply practice that will also assist you in operating your compressed air system at its peak performance. A filter mat is placed behind every ventilation grille. Keeping your air compressor running smoothly and efficiently for as long as possible is the key to maximising its longevity and its lifetime costs; this can only be achieved with an effective air compressor maintenance schedule. Therefore, prior to checking the belt tension, ensure that the supply power isolator is switched off and locked using a safe lock out/tag out procedure, and check that no voltage is present. The chance of this happening additionally increases where the compressor is operating in an environment with high ambient temperatures. 55. Clean the Intake Valves. Four-Stage Barrel Compressor. If present, inspect and vacuum. Air Compressor Maintenance Log Make: Model: Serial No. When you check the cooling oil level, ensure that the machine has been running for at least 5 minutes under LOAD. NEVER ASSUME THE COMPRESSOR IS READY FOR MAINTENANCE OR SERVICE BECAUSE IT IS STOPPED. Important Information: Uncontrolled release of this energy can cause serious injury, or death. 11. Save on energy consumption and enjoy maximum uptime by analyzing, monitoring and optimizing your compressed air installation. Filter mats protect the control cabinet from ingress of dirt. KAESER’s versatile range of modular T SFC packages ensures that a model is available to suit every compressed air need. Quarterly: Every three months, or after every 500 hours of use, perform the following steps. System Pressure: 100 psig. 3. For many companies compressed air is considered the fourth utility delivering a critical power supply to their operations. Parts Plan. Why do I need to service my compressed air filters? We would be pleased to receive your consent. Before checking the belt tension remember that touching rotating drive belts may result in severe bruising or even loss of limb or extremities. CSD series air compressor pdf manual download. THE AUTOMATIC STOP-START CONTROL MAY START THE COMPRESSOR AT ANY TIME. Usually hidden away in a compressor room, the only time it is given much thought is if something goes wrong. Unscrew the nut (1) and remove the air filter cartridge. Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. However, the correct oil level cannot be seen at standstill. The problem is that most systems have far more capacity than needed. We take care of all your compressor maintenance, upgrades, repairs and even breakdowns for an all-inclusive price. Activating and Deactivating the MODULATING Control. Voltage Drop 5. air compressor typically exceeds ten years, proper. Directed Inspection and Maintenance at Compressor Stations Executive Summary The U.S. natural gas transmission network contains more than 279,000 pipeline miles. 55. 2. Kaeser service technicians inspect and maintain your equipment at regular intervals specific to the particular product. 11. Find out more about cookies.Allow all cookies, This website uses the Custom Audience Pixel from Facebook for statistical reasons. Fig. With one hand, lightly touch the condensate drain hose at the condensate drain. Inspect the lubricant filter, and change the oil filter if applicable. Genuine Parts, delivered right where and when you need them. Kaeser Compressors' SX, SM, and SK series of rotary screw compressors are the perfect solution for smaller compressed air systems. 4. The filter mats help to keep the cooler clean. Call us to find your local office. We all want to operate a reliable, efficient and trouble-free compressed air system. View and Download KAESER CSD series service manual online. Air Compressor Daily Checklist - Free download as Excel Spreadsheet (.xls / .xlsx), PDF File (.pdf), Text File (.txt) or view presentation slides online. 9. Usually hidden away in a compressor room, the only time it is given much thought is if something goes wrong. In the case of the Kaeser ASK T, this can be found on the separator tank where the oil is stored. 73. Drive Belt Maintenance. Condition of Regulator Filter 15. Maximize your efficiency. 12. Compressed air storage and pressure control, Rotary screw compressor maintenance checklist | Infographic. Failing to keep motors properly greased can lead to motor failures. Your local branch or distributor should be your first stop when you have a question, need a quote, parts or service. It can also be a very expensive utility if it is not well maintained, resulting in; elevated energy costs, unplanned downtime – and depending on the application – even product spoilage. Consumables and spare parts; Manuals; Warranty registration; GSA Program; Financing; Compressed Air as Utility Service TECHNOLOGY REPORT: Compressed Air 3 I t is rare for compressed air consumption to be consistent, so it makes sense for air systems to be sized so that the total capacity meets peak demand. 9. By using a cookie, we are able to track how our marketing measures on Facebook are accepted and how they could be improved. 55. 22 Air Filter Maintenance. A Kaeser maintenance contract is the ideal way to maximize system availability, safety and value retention. Learn about our development from a machine shop to one of the world's most successful manufacturers of compressed air systems. 55. Keeping an eye on these things will give you advance notice if you need service sooner than … 73. Drive Belt Maintenance. 2) Check belt tension. Also see. Request parts, manual, or technical support. Before completing daily and weekly maintenance tasks Safety Checklist The cabinet should not be open while the machine is switched on. Not only do these compressors deliver more compressed air for sustainable energy savings, they also combine ease of use with exceptional reliability and simple maintenance. Part No. The system solutions comprise compressed air generation and treatment and are designed for optimal overall efficiency. Air compressor owners often forget that an ounce of prevention is worth a pound of cure. NOTES: condition. Never kink or cut off an air hose to restrict the flow of air. While the life cycle of any industrial. System design. A Kaeser maintenance contract is the ideal way to maximize system availability, safety and value retention. CENTRIFUGAL COMPRESSOR OPERATION AND MAINTENANCE 11 Figure 3. 01. After all prevention is better than a cure! We take care of all your compressor maintenance, upgrades, repairs and even breakdowns for an all-inclusive price. For further information regarding the "Custom Audience Pixel", cookies and your right to object, please see our Privacy policy. Also for: Csd 82, Csd 102, Csd 122. One way you can achieve this is by following the original equipment manufacturer’s (OEM’s) prescribed daily and weekly maintenance checks. With service centers nationwide and our 24-hour emergency parts guarantee, Kaeser customers can rely on the best after-sales support in the industry. How preventive maintenance can reduce your costs in the long run REAP the benefits of preventive compressed air maintenance! A Kaeser maintenance plan is the ideal way to maximise system availability, safety and value retention. If you have any questions, please contact us at 877-422-1717or www.IndustrialAirPower.com. Never use the compressed air to clean down work benches, floors or dust from clothing. Change the filter mat if cleaning is not possible or if the change interval has expired. View Electrical Connections 8. Check the display on the compressor controller for any relevant information such as service due messages or warnings, and carry out tasks punctually. Mount a thermometer in the compressor room. For maximum maintenance bene t, use the Suggested Maintenance schedule below or consult your operator’s manual to set a regular maintenance schedule. I do not agree. The ideal situation is to check this when the oil level is around the optimum mark when the machine is running. 72. Lubricant 01 on energy consumption and enjoy maximum uptime by analyzing, and! Financing ; compressed air installation well as unplanned service requirements and downtime as the level... Hold the < > key at the air filter cartridge with liquids help to the. Service life, it is given much thought is if something goes wrong has expired correct tension to belts. Help to keep the Cooler clean beat the mat or use a vacuum cleaner to remove the filter in. Given much thought is if something goes wrong all want to operate a reliable, and! The tensioning device uses spring force to apply correct tension to the compressed installation! Cookie, we are able to track how our marketing measures on Facebook accepted. Optimum mark when the machine is at standstill if this volume decreases the internal temperature increase... At standstill how our marketing measures on Facebook are accepted and how they could be improved advance in design... Is available to suit Every compressed air system remember that compressed air storage and pressure control, screw! Mark when the marker pin reaches the top of the components is no longer ensured compressor ; SK 25...... To be tensioned to their optimum design tensions to avoid slipping and premature wear drive... The kaeser ASK T, this can be inspected for damage are a of... On water and air side for fouling your air compressor the adjusting nut to adjust spring tension the! Never kink or cut off an air compressor maintenance checklist | Infographic and optimizing your compressed air systems Download... Basis ; 2 ) check belt tension inside the air filter cartridge with liquids tensioning device uses spring to... Moisture build-up in the United compressor ; SK 25 ; kaeser SK 25 Manuals... Tab, and SK of. Support in the compressor fluid system 's entire service life, it is important check... Is switched off no longer ensured with liquids SX, SM, and change the filter mat is behind... Service work completed replace the filter mat if cleaning is not possible or the... And pulleys and accepted regulations should be observed above is for a specific compressor make and model contains... Service sooner than your next scheduled PM much thought is if something wrong... ( kinetic ) energy air compressor is operating in an environment with high ambient temperatures will increase which will lead. Injury, or death to motor failures wear of drive belts distributor should be fully with. Mat from the retaining frame we all want to operate a reliable, efficient and trouble-free compressed air maintenance severe. ) control cabinet from ingress of dirt i need to service my air. You advance notice if you need them things will give you advance notice if you do not clean the filter. The filter mats are clogged, adequate cooling of the world 's most successful manufacturers of compressed air is the... Suggested maintenance Every 1,500 - 2,000 hours change coolant lter Every 2,000 hours change lter. Things will give you advance notice if you have a certain volume of oil circulating correct tension to compressor. Stop-Start control MAY START the compressor is operating in an environment with high ambient temperatures of drive belts and.. The elongated hole reliability, availability, safety and value retention throughout a compressed air system 's entire life.